The automatic bottle unscrambler can automatically complete the processes of bottle conveying, bottle unscrambling, turning over, and bottle discharging. The machine is made of stainless steel or non-toxic and non-polluting engineering plastics, and applies mechanical transmission technology. It can be applied to a variety of bottle types through simple adjustment, and has the advantages of high automation, time-saving and labor-saving. This machine is used as the host in the production line. The application field of this machine is constantly expanding, covering many fields, including medicine, beverages and daily chemicals, etc. The demand for equipment in quantity will be met.
Sixteen features of the automatic bottle unscrambler:
1. The outer cylinder of the machine, the rotating cylinder and the parts in contact with the bottle are made of stainless steel AISI304. The frame part is welded with carbon steel, and the surface is treated with anti-rust treatment and sprayed.
2. Large double-row plane toothed bearing.
3. The cylinder body adopts a closed structure and maintains a slight positive pressure to prevent dust from invading.
4. There are two movable covers on the top of the barrel, which is convenient for maintenance and cleaning.
5. There is a mechanism for removing damaged bottles and deformed bottles, and it is usually not necessary to stop the machine for manual cleaning. If a large number of deformed and abnormal size bottles cause the bottle drop slot to be blocked, the detection switch in the machine will send out an alarm signal and the machine will stop running. The operator can dredge according to the fault indication on the electric control cabinet.
6. The specially designed bottle trough can adapt to the bottles with not too big difference in size, without having to replace the bottle trough, saving investment. For example, when the diameter of the bottle is the same, but the length is changed by 30mm, there is no need to replace the bottle drop groove, and it can be realized by adjusting the bottle drop groove appropriately. However, when the diameter and length of the bottle are changed, some parts need to be replaced to adapt to the larger bottle shape.
7. There is a replacement port for the bottle drop slot in the middle of the barrel, which is convenient for disassembly and assembly of the bottle drop slot and to clear the blockage.
8. There is a maintenance port at the lower part of the barrel, which is convenient for maintenance personnel to enter the bottom of the machine.
9. There are perfect safety protection measures. When the maintenance door and the mold replacement door are opened, the machine cannot be started. At this time, the manual operator can be used to control the machine.
10. The bottle unscrambler is equipped with a bottle jam detector, which can effectively protect the safety of the machine.
11. A bottle detector is installed on the umbrella tower in the center of the bottle unscrambler, which is used to control the start and stop of the bottle supply elevator.
12. Anti-bottles will be removed at the connection between the bottle-discharging dial and the air duct.
13. The outer cylinder is provided with a lubricating nozzle, which can easily add lubricating oil to the gears, bearings and cams.
14. The main motor is controlled by frequency conversion, which can easily set the production speed, and can automatically change the speed and start and stop according to the condition of the bottle on the air delivery channel.
15. The air system is equipped with a pressure switch and a closing valve. If the compressed air is not connected, the machine cannot be started. The closing valve is linked with the start and stop of the machine to save gas consumption.
16. The stainless steel electric control cabinet is equipped with inspection lights, and the PLC automatically completes the entire working process of the bottle unscrambler and the hoist.