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Share the skills of spray filling machine maintenance

December 11, 2020

The spray filling machine is mainly used for the in-line production of eye drops and other low-dose solutions, and can also be used independently by a single machine. The hydrogen peroxide oven developed by our company solves the problem that the filling line of sterile eye drops can not be continuous, avoiding manual intervention and ensuring no pollution to the bottle and filling.

latest company news about Share the skills of spray filling machine maintenance

Spray filling machine details:

1 The whole machine is made of 304 stainless steel, and the part in contact with the material is 316L stainless steel, which meets GMP requirements.

2 All electrical control is in accordance with international standards, the main components are imported components, the auxiliary components are domestic high-quality products, frequency control is adopted, and the running speed is continuously adjustable.

3 The filling head is sprayed into the bottle at 2/3, and the filling is started, and the filling can be divided into two times to prevent the liquid from being shocked and blistering. No bottle is not filled, no bottle is not attached to the cover or nozzle. .

4 Filling with peristaltic pump ensures no dripping, no need to replace wearing parts, anti-drip material is more complete after filling, cleaning and disinfection is more convenient, just remove the silicone tube and filling head, adjust The filling volume only needs to adjust the number on the touch screen, and the device automatically adjusts the filling amount.

5 Overload torque adjustable electronic friction plate capping head, to prevent the original mechanical adjustment of the torsion force, because the elastic change of the spring causes the cap to be too loose or too tight to prevent the outer wall of the cap from being worn.

6 spray filling machine adopts the manipulator-like manipulator to take the cover, and then pre-screw the cover. No bottle does not take the cover and alarm, and the cover head is automatically activated after the position is in place, which solves the instability caused by the traditional pneumatic upper cover device. The problem of excessive damage to the cover and the problem of the cover being rotated due to the wrong cover of the cover, so as to achieve the qualification rate of the automatic upper cover, plus the control of the uncapped appliance without the bottle, thereby greatly reducing the damage rate of the nozzle Improve the stability and pass rate of equipment production.

Share tips for maintenance of spray fillers:

First, the spray filling machine must first use the rocking handle to turn the machine to see if it is abnormal, and it is true that the car can be driven normally. When adjusting the machine, the tool should be used properly. It is strictly forbidden to use excessive tools or excessive force to remove the parts to avoid damage to the machine or affect the performance of the machine.

Second, every time the machine is adjusted, be sure to tighten the loose screws. Rotate the machine with the rocker to see if the motion meets the requirements before driving. The machine must be kept clean. It is strictly forbidden to have oil, liquid or glass debris on the machine to avoid damage to the machine. Therefore, it is necessary to remove the liquid or glass debris in time during the production process.

Third, the machine surface should be cleaned once before the shift, and clean lubricants should be added to each activity department. It should be scrubbed once a week, especially in areas that are not easily cleaned during normal use or blown off with compressed air.

Fourth, after the spray filling machine is unpacked, first check whether the random technical data is complete, and whether the machine is damaged during transportation, so as to solve it in time. Install and adjust the feed and discharge components as shown in the illustrations in this manual. Add new lubricant to each lubrication point. Turn the machine with the rocker to check that the machine is running in the right direction and the machine must be protected from ground.