Servo Soft Plastic Flat Blister Packaging Machine

1. Introduction

This model adopts PLC processor, temperature module, servo main motor, man-machine interface control, equipment operation height automation, complete functions, large expansion space, can be equipped with customized special devices according to user requirements. It is applicable to the paper-plastic or plastic-plastic blister package of disposable throat wipe, mask, syringe, infusion set, infusion tube and gauze. Optional on-line lot number barcode printer, syringe, automatic needle feeder, on-line flexographic printer, visual detection system.

2. Appearance of equipment

3. Reliability

3.1 The traction stability driven by servo motor is reliable

3.2 Ensure the center distance of each column: use a special machine tool and process four holes at the same time.

3.3 Pneumatic guarantee: fixed-point production cylinders and famous brand pneumatic parts shall be used. ( See configuration list)

3.4 Electrical system guarantee: famous brand electrical components shall be used. ( See configuration list)

3.5 Production hygiene guarantee: stainless steel appearance, stainless steel and non-toxic PVC are used for the contact surface with injections and drugs.

4. Structural diagram

5.Specifications and structures of various components

5.1 The base groove is welded with steel and the main body is made of iron plate structure. The mechanism is simple, lightweight, and easy to transport.

5.2 The main drive takes the servo motor as the power, reduces the speed through the deceleration box, drives the clamping chain to clamp the lower membrane stepping traction, and each cylinder cooperates with the drive to do the periodic movement.

5.3 Main motion mechanism

5.3.1 The main components of lower film feeding: feeding motor, swing arm, feeding roller (aluminum Φ 40) and so on.

5.3.2 Function: Send out the lower membrane in advance to save force on the traction chain.

5.3.3 Molding and heat sealing mechanism: Main composition: carbon steel frame, cylinder, guide column (GCr15Φ25), linear bearing, mold frame, interchangeable mold (aluminum), etc.

5.3.4 Indentation, cutting mechanism is mainly composed of: hob, carbon steel drum, control cylinder, rod-less cylinder, cutter and so on.

5.3.5 Main components of traction mechanism: sprocket, clamping chain (stainless steel), etc.

5.3.6 Output and collection of scrap mechanism: conveyor belt (non-toxic PVC), reel (carbon steel), roller brush (PVC) and so on.

5.4 Mold position adjustment is mainly composed of hand wheel, bevel gear set, screw (carbon steel), etc.

5.5 Printing mechanism (optional) main composition: DC motor, printing drum (stainless steel), PVC scraper, rubber die and so on.

5.6 Electrical box: The material of electrical box is SUS304, with thickness of 1.2 mm.

5.7 Appearance: The package body with the thickness of 1.2 mm SUS304 as a whole has unsightly place, so the door shall be set at the position where it is necessary to adjust.

6.Principle characteristics of each position mechanism of equipment

6.1 Lower membrane preheating: the heating plate closely fits the heating lower membrane, heating efficiency is high, the heating plate is automatically separated during traction.

6.2 PVC molding: upper and lower mold by cylinder action locking mold, sealing ring to ensure no leakage, true air molding. Reliable molding.

6.3 Heat sealing: The cylinder action seals the upper and lower molds, and the upper mold is heated with cylinder buffer. Upper and lower die reticulation sealing. Good tightness.

6.4 Adjusting mechanism: Each die box mechanism can adjust the left and right positions on the stand. Convenient adjustment after changing the mold.

6.5 Mold positioning: Pressure plate positioning, easy to operate, easy to replace.

6.6 Cutting block: axle cylinder cutting, easy to adjust the position. Hob indentation or slitting, depending on the section addition and subtraction hob.

6.7 Printing device: roller camber printing, synchronous printing, can save consumable costs.

7.Machine advantages

7.1 The equipment body is a casting, and the vibration absorption is not deformed. The fuselage wall plate is steel 45 (thickness 16 mm) with strong rigidity, stable thickness and weight;

7.2 The sandwich chain is back-up, and the opening and closing movements are controllable in place, which meets the European and American standards;

7.3 For standard size products such as syringes, the molding and heat sealing molds are replaced with drawer extraction, the mold frame does not need to be disassembled, and the mold frame does not need to be replaced for different stroke molds.

7.4 Molding and heat sealing mold lower mold pin positioning design, replacement positioning is simple and quick to avoid the drawbacks caused by screw fixation.

7.5 The mold and cutting cutter positions are all equipped with external handwheels that can easily adjust the position and are suitable for molds with different trips.

7.6 Aluminum heating plate with uniform integral casting of tube layout is used in heating mode, which has uniform heating and long service life and avoids the drawbacks of heating tube.

7.7 The transverse cutting can be flexibly sawtooth cutting or scalpel type, and the maintenance and adjustment are convenient.

7.8 The cursor alignment system uses Bonner, USA, which is accurate and reliable.

7.9 Mitsubishi temperature module is used for temperature control, with high accuracy, and it is convenient to realize data export and connect MES system.

7.10 The syringe automatic feeding system uses a chain plate synchronous belt to avoid the drawbacks of screw scratching and printing content.