The transformation of pharmaceutical production from traditional manufacturing to intelligent manufacturing is not only the development of the current era, but also the need for the development of pharmaceutical companies themselves. So in order
to ensure the quality of products and the quality of medicines, reducing and replacing manual intervention as much as possible has become the only way for the development of pharmaceutical companies, and the semi-automatic capsule filling machine came into being.
First, the capsule U-turn and separation station.
This station is the feeding and separating mechanism of the semi-automatic capsule filling machine. The purpose is to send the capsule into the module and separate the capsule body and the capsule cap for the next step of drug filling.
The common problems of this station include poor separation, flying cap, etc. The pressure adjustment for vacuum separation should be appropriate, not too large or too small. If it is too large, the phenomenon of flying cap will occur, and if it
is too small, it will cause poor separation. At the same time, the capsule must be It should be purchased from regular manufacturers and passed the inspection.
Second, the filling station.
This station mainly controls the filling weight of the contents of the capsule. Generally, the gap between the spacer block and the metering plate is adjusted to 0.05~0.1mm. If it is too small, the metering plate will be worn out and the equipment will be damaged.
In addition, the height of the powder on the metering disc also has a certain influence on the filling weight. If the height of the powder is too low, the powder cannot flow into the metering hole in time, resulting in a light capsule. Heavy weight.
Third, the waste capsule removal station.
The function of this station is to discharge the poorly separated capsules in the above stations. The key here is to adjust the size of the vacuum negative pressure, not only to ensure that all unseparated capsules can be removed, but also not to suck away the capsule caps in the upper module.
If the vacuum is too small, the bad capsules cannot be completely removed; if the vacuum is too large, the capsule cap will be sucked away, causing unnecessary waste and reducing the yield.
Fourth, the capsule locking station.
This station is to fit the filled capsule body and cap, which is an important step in capsule filling.
The user should measure the locking length of the capsule when debugging the equipment before production to ensure that it is within the qualified range, so as to ensure the stable production of the semi-automatic capsule filling machine and the quality of filling.
Application of Semi-automatic capsule filling machine
Capsule filling machine is suitable for small and medium batch production of capsules in small and medium-sized pharmaceutical factories, health care products factories, hospitals and clinics.