Mini Type Small Production Capacity Vacuum Freeze Dryer For Lab Use
Description:
Applied for meat, vegetables, fruits, aquatic products, soy milk, beverages, soups, health care and other types of freeze-dried food processing equipment. Use products meet natural, nutrition, convenience requirements.
Feature:
1. Fully automatic operation - from pre freezing - primary drying - two drying - end point discrimination - automatic gland - automatic pressure - automatic cream - stop automatic.
2. Double protection design - machine operation due to operational errors, in the protection of products on the basis of the protection of the safety of the machine.
3. Standard products - product temperature less than -55 DEG C cold trap temperature less than -75 DEG C vacuum degree is less than or equal to 1Pa.
Technical Data:
| Product structure | Technical parameters | Remarks | |||||
| Design standard:GMP | |||||||
| ※ Public distribution | |||||||
| Power (Single-phase ) | 220V/50HZ | ||||||
| Power consumption | 2.5kw | ||||||
| Cooling water qty | (T≤25℃,P=0.2-0.3Mpa) | ||||||
| Appearance size | 910mm×670mm×1700mm | (According to design standard) | |||||
| Structure | Rectangular monolithic / movable | (According to design standard) | |||||
| Total weight | 500kg | ||||||
| ※ Drying body | |||||||
| Performance parameters | |||||||
| Design and manufacturing standards | Vacuum vessel design standards | ||||||
| Chamber design pressure | -0.1Mpa | ||||||
| Chamber design temperature | -60℃-+90℃ | ||||||
| Chamber Vacuum leak rate | 5×10-3 Pa.m3/sec | ||||||
| main components | |||||||
| Chamber material | SUS304/δ4mm | ||||||
| Geometry Box | Rectangular monolithic | ||||||
| Lock method | Rotate and locking type by handle | ||||||
| Direction of opening door | open right (the user can choose) | ||||||
| Door materials | SUS304 | ||||||
| Box external decoration |
SUS304 SUS304 |
||||||
| The roughness of chamber and door | Ra≤0.4μm | ||||||
| Insulation material | Rubber insulation board/δ70mm | ||||||
| Door sealing | medical silicone rubber seal O-sectional | 1 pair | |||||
| Technical Features | |||||||
| 1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||||
| 2 | 3D design, consistent with CGMP requirements of complete sterilization. | ||||||
| 3 | Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage | ||||||
| ※ Shelf | |||||||
| Performance parameters | |||||||
| Total usable area of shelves | 0.2M2 | ||||||
| Maximum water fishing | 3Kg/batch | ||||||
| Minimum temperature of lamellar | ≤-50℃ | ||||||
| Maximum temperature of lamellar | +80℃ | ||||||
| Main components | |||||||
| Lamellar material | SUS304 | ||||||
| Surface roughness | Ra≤0.4μm | ||||||
| The number of board layers | 3+1 (Compensation Board) | ||||||
| Shelf spacing | 100mm | ||||||
| Shelf dimensions | 300 mm×300mm×15mm | seamless combination with rectangular tube | |||||
| Bottle / disk protection | Shelf with anti bottles / tray fall protection rack | ||||||
| Product temperature probe | Import thermocouple (Origin: United | 4 pieces | |||||
| Technical Features | |||||||
| 1 | Shelf has high strength and can withstand long-term use; | ||||||
| 2 | Shelf through a dedicated machining, can guarantee high demand flatness; | ||||||
| 3 | Lamellar heating Temperature accuracy ± 0.5 ℃ (PID control) | ||||||
| ※ Condenser | |||||||
| Performance parameters | |||||||
| Design Standard | Vacuum vessel design standards | ||||||
| Cabinet design pressure | -0.1Mpa | ||||||
| Tank design temperature | -80℃-+90℃ | ||||||
| Min temperature of condenser | ≤-70℃ | ||||||
| Main components | |||||||
| Condenser shape | Horizontal drum type | ||||||
| Condenser material | SUS304/δ3mm | ||||||
| The condenser form | Snake-type coil | ||||||
| The inner surface roughness | Ra≤0.4μm | ||||||
| Defrosting Mode | High pressure hot melt frost | ||||||
| Temperature probe | Import thermocouple (Origin: United | 1 piece | |||||
| Insulation material | ARMAFLEX | ||||||
| Eternal decoration of box | SUS304 | ||||||
| Technical Features | |||||||
| 1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||||
| 2 | Argon welding, forming an internal and external, to ensure pipes cleanly and without leak | ||||||
| ※ Refrigeration System | |||||||
| Performance parameters | |||||||
| Lamellar cooling rate (no load) | 20℃→-40℃≤60min | ||||||
| Condenser cooling rate (no load) | 20℃→-50℃≤20min | ||||||
| Main components | |||||||
| compressor model/quantity | TECUMSEH CAJ-2446Z | 1set | |||||
| Refrigerant | R404A | 0.56kg | |||||
| Power | 0.74Kw | ||||||
| Oil separator | AlCO AW55824 | 1 piece | |||||
| High pressure protection device | DANFOSS | 2piece | |||||
| Refrigerant endoscopic | DANFOSS | 1 piece | |||||
|
High /Low pressure gauges
|
Switzerland REFCO shockproof pressure gauge oil-immersed | 4 pieces | |||||
| Technical Features | |||||||
| 1 | Screw compressor is used TECUMSEH refrigeration compressor, more stable performance, reliable, easy to maintain | ||||||
| 2 | Temperature and pressure of compressor has multiple protection features | ||||||
| 3 | Compliance with the Montreal Convention, with environmentally friendly refrigerants; | ||||||
| ※ Vacuum system | |||||||
| Performance parameters | |||||||
| Extraction rate | 105Pa→133 Pa≤30min | ||||||
| System leakage rate | 5×10-3 Pa.m3/sec | ||||||
| Ultimate vacuum | ≤1.0Pa | ||||||
| Main components | |||||||
| The type and number of vacuum pump | JAPAN ULVAC VDN-902 | 1SETS | |||||
| Power | 0.4kw | ||||||
| Technical Features | |||||||
| 1 | The JAPAN ULVAC vacuum pump has been stable operation ensure | ||||||
| 2 | Vacuum pump check valve of high performance and vacuum pump can avoid backing due to the difference of atmospheric when pump stops | ||||||
| 3 | Multi-stage vacuum setting function, you can achieve a degree of vacuum freeze-drying cycle to control of multiple variables | ||||||
| ※ Circulatory system | |||||||
| Performance parameters | |||||||
| Heating rate | -40℃→20℃≤90min | ||||||
| Main components | |||||||
| Circulating pump | Denmark GRUNDFOS / UPS50-180F | 1Unit | |||||
| Power | 0.1Kw | ||||||
| Hot and cold fluid | Silicone / 10cst | (machine capacity) | |||||
| Pipe materials | SUS304/Seamless stainless steel tube | ||||||
| Heating mode | PID way | ||||||
| Heating pipe | heating pipe 0.5kw | ||||||
| Pipe insulation material | ARMAFLEX | ||||||
| Technical Features | |||||||
| 1 | Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability; | ||||||
| 2 | Use international brands of GRUNDFOS , leak-free, no noise, stable operation. | ||||||
| ※ Control system | |||||||
| Performance parameters | |||||||
| Software system meet | FDA 21CFR PART II | ||||||
|
Freeze-drying method
|
Manual and automatic switch | ||||||
| Process setting method | management | ||||||
| Main components | |||||||
| Control software | PDFD-0.2 | one set | |||||
| Control mode | Touch screen +PLC (automatic + full manual emergency operation) | ||||||
| PLC | SIEMENS 216-2BD23 | 1 piece | |||||
| Heating module | SIEMENS | one set | |||||
| Touch screen | SIEMENS | 1 set | |||||
| Current protection device | SIEMENS | one set | |||||
| AC contactor | SIEMENS | one set | |||||
| Relay | HH54P | one set | |||||
| Regulated power supply | Taiwan MW companies | Each one | |||||
| Terminal Blocks | Weidmuller | Machine capacity | |||||
| Wire and Cable | shanghai Panda Wire Co., Ltd. (China Top Brand) | Machine capacity | |||||
| (Electrical components of the model and quantity according to the actual date) | |||||||
| Technical Features | |||||||
| 1 | Automatic operation and manual operation can change in any node; | ||||||
| 2 | We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse; | ||||||
| 3 |
A variety of components, the main components working condition and temperature, vacuum |
||||||
| 4 | "Process recipe management" are free to set the freeze-drying technology curve; | ||||||
| 5 | Operation screen display with different point of failure; | ||||||
| 6 | It has data, the curve of two records function which can be called at any time or print under the batch. | ||||||
| 7 | Store freeze-dried data , freeze-drying curve of records randomly. | ||||||
| 8 | Each vacuum, temperature curve from a variety of colors can arbitrarily set the "Show" or "hidden"; | ||||||
| ※ Verify file | |||||||
| 1 | IQ Installation Qualification | ||||||
| 2 | OQ Installation Qualification | ||||||
| 3 | PQ Performance Qualification | ||||||
| 4 | Factory acceptance test | ||||||
| 5 | Site acceptance test | ||||||
| 6 | Operating Manual | ||||||
| 7 | Maintenance Manual | ||||||
| 8 | Installation Manual | ||||||
| 9 | Floor plan | ||||||
| 10 | P&ID | ||||||
| 11 | Electrical circuit diagram | ||||||
| 12 | Main parts manual | ||||||
| 13 | Material Report | ||||||
| ※Spare parts | |||||||
| NO | Name | Model / Specification / Material | Quantity | ||||
| 1 | Solenoid valve coil |
DANFOSS
|
2 pieces | ||||
| 2 | Temperature Sensor | Import thermocouple (Origin: United |
5M
|
||||
| 3 | Vacuum pump oil | R-7 | 2L | ||||
| 4 | Welding | 1 piece silver electrode with 3MM+Silver solder powder 5 g | 1 set | ||||
