|
Product Details:
|
| Name: | SED-0.2DG 380V 50HZ Three Phase Lab Use Mini Freeze Dry Machine / Vacuum Freeze Dryer With Small Production Capacity | Shelf Distance: | 100mm |
|---|---|---|---|
| Shelf Number: | 3+1 | Shelf Usable Area: | 0.2㎡ |
| Installed Power: | 2.5kw | Power Supply: | 380V 50HZ Three Phase |
| Weight: | 500KGS | Dimension: | 910*670*1700mm |
| Material: | Stainless Steel | Key Word: | Freeze Dry Machine |
| High Light: | freeze drying equipment,freeze dryer lyophilizer |
||
SED-0.2DG 380V 50HZ Three Phase Lab Use Mini Freeze Dry Machine / Vacuum Freeze Dryer With Small Production Capacity
Product Overview of Freeze Dry Machine
Applied for meat, vegetables, fruits, aquatic products, soy milk, beverages, soups, health care and other types of freeze-dried food processing equipment. Use products meet natural, nutrition, convenience requirements.
Feature of Freeze Dry Machine
1. Fully automatic operation - from pre freezing - primary drying - two drying - end point discrimination - automatic gland - automatic pressure - automatic cream - stop automatic.
2. Double protection design - machine operation due to operational errors, in the protection of products on the basis of the protection of the safety of the machine.
3. Standard products - product temperature less than -55 DEG C cold trap temperature less than -75 DEG C vacuum degree is less than or equal to 1Pa.
Product Parameters of Freeze Dry Machine
| Product structure | Technical parameters | Remarks | |||||
| Design standard:GMP | |||||||
| ※ Public distribution | |||||||
| Power (Single-phase ) | 220V/50HZ | ||||||
| Power consumption | 2.5kw | ||||||
| Cooling water qty | (T≤25℃,P=0.2-0.3Mpa) | ||||||
| Appearance size | 910mm×670mm×1700mm | (According to design standard) | |||||
| Structure | Rectangular monolithic / movable | (According to design standard) | |||||
| Total weight | 500kg | ||||||
| ※ Drying body | |||||||
| Performance parameters | |||||||
| Design and manufacturing standards | Vacuum vessel design standards | ||||||
| Chamber design pressure | -0.1Mpa | ||||||
| Chamber design temperature | -60℃-+90℃ | ||||||
| Chamber Vacuum leak rate | 5×10-3 Pa.m3/sec | ||||||
| main components | |||||||
| Chamber material | SUS304/δ4mm | ||||||
| Geometry Box | Rectangular monolithic | ||||||
| Lock method | Rotate and locking type by handle | ||||||
| Direction of opening door | open right (the user can choose) | ||||||
| Door materials | SUS304 | ||||||
| Box external decoration |
SUS304 SUS304 |
||||||
| The roughness of chamber and door | Ra≤0.4μm | ||||||
| Insulation material | Rubber insulation board/δ70mm | ||||||
| Door sealing | medical silicone rubber seal O-sectional | 1 pair | |||||
| Technical Features | |||||||
| 1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||||
| 2 | 3D design, consistent with CGMP requirements of complete sterilization. | ||||||
| 3 | Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage | ||||||
| ※ Shelf | |||||||
| Performance parameters | |||||||
| Total usable area of shelves | 0.2M2 | ||||||
| Maximum water fishing | 3Kg/batch | ||||||
| Minimum temperature of lamellar | ≤-50℃ | ||||||
| Maximum temperature of lamellar | +80℃ | ||||||
| Main components | |||||||
| Lamellar material | SUS304 | ||||||
| Surface roughness | Ra≤0.4μm | ||||||
| The number of board layers | 3+1 (Compensation Board) | ||||||
| Shelf spacing | 100mm | ||||||
| Shelf dimensions | 300 mm×300mm×15mm | seamless combination with rectangular tube | |||||
| Bottle / disk protection | Shelf with anti bottles / tray fall protection rack | ||||||
| Product temperature probe | Import thermocouple (Origin: United | 4 pieces | |||||
| Technical Features | |||||||
| 1 | Shelf has high strength and can withstand long-term use; | ||||||
| 2 | Shelf through a dedicated machining, can guarantee high demand flatness; | ||||||
| 3 | Lamellar heating Temperature accuracy ± 0.5 ℃ (PID control) | ||||||
| ※ Condenser | |||||||
| Performance parameters | |||||||
| Design Standard | Vacuum vessel design standards | ||||||
| Cabinet design pressure | -0.1Mpa | ||||||
| Tank design temperature | -80℃-+90℃ | ||||||
| Min temperature of condenser | ≤-70℃ | ||||||
| Main components | |||||||
| Condenser shape | Horizontal drum type | ||||||
| Condenser material | SUS304/δ3mm | ||||||
| The condenser form | Snake-type coil | ||||||
| The inner surface roughness | Ra≤0.4μm | ||||||
| Defrosting Mode | High pressure hot melt frost | ||||||
| Temperature probe | Import thermocouple (Origin: United | 1 piece | |||||
| Insulation material | ARMAFLEX | ||||||
| Eternal decoration of box | SUS304 | ||||||
| Technical Features | |||||||
| 1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||||
| 2 | Argon welding, forming an internal and external, to ensure pipes cleanly and without leak | ||||||
| ※ Refrigeration System | |||||||
| Performance parameters | |||||||
| Lamellar cooling rate (no load) | 20℃→-40℃≤60min | ||||||
| Condenser cooling rate (no load) | 20℃→-50℃≤20min | ||||||
| Main components | |||||||
| compressor model/quantity | TECUMSEH CAJ-2446Z | 1set | |||||
| Refrigerant | R404A | 0.56kg | |||||
| Power | 0.74Kw | ||||||
| Oil separator | AlCO AW55824 | 1 piece | |||||
| High pressure protection device | DANFOSS | 2piece | |||||
| Refrigerant endoscopic | DANFOSS | 1 piece | |||||
|
High /Low pressure gauges
|
Switzerland REFCO shockproof pressure gauge oil-immersed | 4 pieces | |||||
| Technical Features | |||||||
| 1 | Screw compressor is used TECUMSEH refrigeration compressor, more stable performance, reliable, easy to maintain | ||||||
| 2 | Temperature and pressure of compressor has multiple protection features | ||||||
| 3 | Compliance with the Montreal Convention, with environmentally friendly refrigerants; | ||||||
| ※ Vacuum system | |||||||
| Performance parameters | |||||||
| Extraction rate | 105Pa→133 Pa≤30min | ||||||
| System leakage rate | 5×10-3 Pa.m3/sec | ||||||
| Ultimate vacuum | ≤1.0Pa | ||||||
| Main components | |||||||
| The type and number of vacuum pump | JAPAN ULVAC VDN-902 | 1SETS | |||||
| Power | 0.4kw | ||||||
| Technical Features | |||||||
| 1 | The JAPAN ULVAC vacuum pump has been stable operation ensure | ||||||
| 2 | Vacuum pump check valve of high performance and vacuum pump can avoid backing due to the difference of atmospheric when pump stops | ||||||
| 3 | Multi-stage vacuum setting function, you can achieve a degree of vacuum freeze-drying cycle to control of multiple variables | ||||||
| ※ Circulatory system | |||||||
| Performance parameters | |||||||
| Heating rate | -40℃→20℃≤90min | ||||||
| Main components | |||||||
| Circulating pump | Denmark GRUNDFOS / UPS50-180F | 1Unit | |||||
| Power | 0.1Kw | ||||||
| Hot and cold fluid | Silicone / 10cst | (machine capacity) | |||||
| Pipe materials | SUS304/Seamless stainless steel tube | ||||||
| Heating mode | PID way | ||||||
| Heating pipe | heating pipe 0.5kw | ||||||
| Pipe insulation material | ARMAFLEX | ||||||
| Technical Features | |||||||
| 1 | Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability; | ||||||
| 2 | Use international brands of GRUNDFOS , leak-free, no noise, stable operation. | ||||||
| ※ Control system | |||||||
| Performance parameters | |||||||
| Software system meet | FDA 21CFR PART II | ||||||
|
Freeze-drying method
|
Manual and automatic switch | ||||||
| Process setting method | management | ||||||
| Main components | |||||||
| Control software | PDFD-0.2 | one set | |||||
| Control mode | Touch screen +PLC (automatic + full manual emergency operation) | ||||||
| PLC | SIEMENS 216-2BD23 | 1 piece | |||||
| Heating module | SIEMENS | one set | |||||
| Touch screen | SIEMENS | 1 set | |||||
| Current protection device | SIEMENS | one set | |||||
| AC contactor | SIEMENS | one set | |||||
| Relay | HH54P | one set | |||||
| Regulated power supply | Taiwan MW companies | Each one | |||||
| Terminal Blocks | Weidmuller | Machine capacity | |||||
| Wire and Cable | shanghai Panda Wire Co., Ltd. (China Top Brand) | Machine capacity | |||||
| (Electrical components of the model and quantity according to the actual date) | |||||||
| Technical Features | |||||||
| 1 | Automatic operation and manual operation can change in any node; | ||||||
| 2 | We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse; | ||||||
| 3 |
A variety of components, the main components working condition and temperature, vacuum |
||||||
| 4 | "Process recipe management" are free to set the freeze-drying technology curve; | ||||||
| 5 | Operation screen display with different point of failure; | ||||||
| 6 | It has data, the curve of two records function which can be called at any time or print under the batch. | ||||||
| 7 | Store freeze-dried data , freeze-drying curve of records randomly. | ||||||
| 8 | Each vacuum, temperature curve from a variety of colors can arbitrarily set the "Show" or "hidden"; | ||||||
| ※ Verify file | |||||||
| 1 | IQ Installation Qualification | ||||||
| 2 | OQ Installation Qualification | ||||||
| 3 | PQ Performance Qualification | ||||||
| 4 | Factory acceptance test | ||||||
| 5 | Site acceptance test | ||||||
| 6 | Operating Manual | ||||||
| 7 | Maintenance Manual | ||||||
| 8 | Installation Manual | ||||||
| 9 | Floor plan | ||||||
| 10 | P&ID | ||||||
| 11 | Electrical circuit diagram | ||||||
| 12 | Main parts manual | ||||||
| 13 | Material Report | ||||||
| ※Spare parts | |||||||
| NO | Name | Model / Specification / Material | Quantity | ||||
| 1 | Solenoid valve coil |
DANFOSS
|
2 pieces | ||||
| 2 | Temperature Sensor | Import thermocouple (Origin: United |
5M
|
||||
| 3 | Vacuum pump oil | R-7 | 2L | ||||
| 4 | Welding | 1 piece silver electrode with 3MM+Silver solder powder 5 g | 1 set | ||||
Show of Freeze Dry Machine
Application of Freeze Dry Machine
Freeze Drying Machine is widely used in food, fruit, vegetable, fish, sea cucumer, shrimp, meat drying indstury, chemical and biological industry etc. the dried product dried by freeze dryer is with good taste, beautiful color and good shape.
Other Products We Manufacture:
3.Pharmaceutical Machinery Equipment
Contact Person: Wei
Tel: 86-15372434551
Fax: 86-571-88615836
